If you are slightly familiar with the metal industry, you may have heard of the term 'die casting', but do you have any sort of definitive idea about what it involves? This process is commonly used in conjunction with aluminium, and it offers many benefits over using other types of metal. For a closer look into how the die casting process is undertaken, and why aluminium is the metal of choice, read on:
What is 'die casting'?
Before doing anything else, it is important to understand what the term 'die casting' actually means. The process is one that utilizes molten metal; it is forced, at high pressure, into reusable mold cavities. It is one of the fastest and most cost effective methods of producing metal components
Die casting itself can be split into two categories: gravity die casting (which is used in medium volume production) and pressure die casting (which is used in high volume production). There are also two types of machine that are used in this process: cold chambers (which are used with aluminium and other alloys that have high melting points) and hot chambers (which are used for everything else).
Why use aluminium?
The main alloy used in the die casting process is aluminium (but zinc, magnesium and copper can also be used) because it is a lightweight material with reasonably good mechanical properties. It offers a number of benefits and advantages over other metals, including:
As you can see, the die casting process is one that is frequently used in many industries for creating metal components that can be used in machines, toys and a number of other applications. Aluminium is one of the more preferable metals to use by far, mostly due to its durable design and resistance to corrosion, but also due to its versatility in the casting process itself.
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